Sistema compacto de fabricação aditiva DED para metal
Apresentação das características do equipamento
The Greenstone G Wire DED® environmental chamber wire-fed metal additive manufacturing system is designed for high-precision metal 3D printing, laser wire deposition and advanced industrial remanufacturing applications. Based on laser wire additive manufacturing (WLAM) technology and inert gas environmental chamber protection, the system delivers stable deposition quality, high material utilization and excellent metallurgical performance for demanding industrial applications.
The equipment adopts an advanced dual-laser wire feeding architecture with intermediate wire feeding technology, flexible sealing chamber design and CCD molten pool monitoring system to ensure precise process control and reliable operation. It is suitable for manufacturing and repairing high-value metal components in industries such as energy, oil & gas, engineering machinery, aerospace, mold manufacturing and heavy industry. The system supports laser wire additive manufacturing, laser cladding and wire-fed welding processes, providing an efficient and environmentally friendly solution for large metal component production and repair.
G Wire DED® Environmental Chamber Wire-Fed Metal Additive Manufacturing System
Visão geral técnica
Greenstone laser wire additive manufacturing technology combines high-energy laser processing with precision metal wire feeding to achieve high-efficiency and high-quality metal deposition. Compared with traditional powder-based metal additive manufacturing, wire-fed DED technology offers higher material utilization, lower operating cost, cleaner processing conditions and improved deposition efficiency.
The system is particularly suitable for large metal structures, reactive alloy processing and industrial repair applications requiring high deposition rates and excellent metallurgical properties. With inert gas chamber protection and intelligent process control, the equipment ensures stable manufacturing quality for titanium alloys, aluminum alloys, nickel-based alloys and other advanced engineering materials.
Technical Features And Advantages
- High material utilization efficiency through precision wire feeding control, significantly reducing material waste compared with powder-based additive manufacturing;
- High-efficiency metal deposition technology shortens production cycles and improves industrial manufacturing productivity;
- Fully enclosed inert gas environmental chamber reduces oxygen and moisture levels to below 50 ppm for stable high-quality processing;
- Dual-laser wire feeding architecture supports flexible processing of multiple metal materials and complex industrial applications;
- Advanced motion control system provides positioning accuracy up to 0.02 mm for stable and precise additive manufacturing performance;
- Flexible chamber sealing structure improves equipment mobility while maintaining excellent environmental chamber sealing capability;
- Real-time CCD molten pool monitoring system enables process visualization, path tracking and intelligent quality control during manufacturing;
- Open and user-friendly software system supports easy operation, process optimization and future function expansion;
- Multi-process integration supports laser wire additive manufacturing, laser cladding and wire-fed laser welding in one platform;
- Ideal for aerospace, energy, mold manufacturing, engineering machinery and large industrial metal component repair applications.
| Equipamento de suporte O equipamento da série G Metal+® consiste em um mecanismo de movimento de três eixos (com possibilidade de expansão para o quarto e quinto eixos) construído com cilindros elétricos, um alimentador automático de pó desenvolvido internamente, uma cabeça de laser, um bocal, um sistema de controle de movimento, um resfriador de água, um laser, etc. |
| Alimentador de pó | Cabeça Laser | Bocal coaxial | Bocal de eixo lateral |
 |  |  |  |
| Nome do dispositivo | Customized Wire Feeding Printing Equipment with Environmental Box |
| Tela de Exibição | Dual screen: operation screen/visual monitoring screen |
| Diâmetro do fio aplicável | 0.2 ~ 1.2mm |
| Sistema de controle | Controle de movimento em circuito fechado |
| Resfriador de água | Dual temperature dual control |
| Tamanho de formação | Within 200×200×400mm |
| Conteúdo de oxigênio na água | |
| Laser | Laser de fibra/semicondutor |
| Tamanho único | 1.2 × 1.2 × 2.5m |
| Sistema de alimentação de arame | Alimentação de arame push-pull |
| Three-axis Travel (XYZ) | 200 × 200 × 400mm |
| Poder do laser | 2 kW |
| Cabeça Laser | Dual straight version |
| Precisão de posicionamento | ± 0.02mm |
| Energia | <5kW |
| tamanho de ponto | 0.2 ~ 3mm |
| Módulos expansíveis | Platform heater, transition cabin, positioner, etc. |
| Software de configuração | Path planning automation software, online monitoring software |
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Explore o portfólio de equipamentos industriais de alto desempenho da Greenstone, projetados para complementar seus objetivos de fabricação em revestimento a laser, manufatura aditiva DED, limpeza a laser, engenharia de superfícies, automação de precisão e processamento avançado de materiais. Cada solução é estrategicamente projetada para expandir as capacidades de produção, aumentar a eficiência do processo e apoiar a inovação industrial em escala.
Desde sistemas a laser modulares até plataformas de fabricação inteligente totalmente integradas, a Greenstone fornece aos clientes tecnologias interconectadas que oferecem maior flexibilidade, precisão e excelência operacional para ambientes de fabricação globais modernos.
