Automatic Pick Cutter Laser Cladding Remanufacturing System - Laser Cladding & DED Metal 3D Printing Equipment Manufacturer

자동 픽 커터 레이저 클래딩 재제조 시스템

장비의 특성 표현

The Greenstone G-PickClad® Automatic Pick Cutter Laser Cladding System is an intelligent automated laser cladding solution specifically developed for the remanufacturing, wear protection, and surface strengthening of mining picks, roadheader cutters, trenching tools, and other high-wear industrial cutting components. The system integrates precision linear modules, dual-axis positioners, and automatic loading and unloading systems to achieve efficient, continuous, and highly consistent automated production.

Designed for direct metal additive manufacturing and precision repair applications, the equipment supports high-efficiency processing of multiple metal powder materials for wear-resistant coating and surface enhancement. With intelligent centralized control architecture, servo-driven motion systems, precision laser cladding heads, and advanced powder feeding technology, the system delivers stable operation, accurate coating geometry, rapid forming capability, and flexible process adjustment. The G-PickClad® system is ideal for mining, tunneling, coal machinery, construction equipment, and heavy industrial applications requiring high-volume automated remanufacturing and surface strengthening solutions.

장비 특징

The Greenstone automatic pick cutter laser cladding system integrates precision linear modules, dual-axis positioners, and automatic loading and unloading systems to achieve high-efficiency direct metal forming and automated repair processing. The equipment utilizes advanced laser metal additive manufacturing technology to process multiple non-reactive metal powder materials while supporting multi-material surface strengthening and wear-resistant coating applications.

The system adopts a highly integrated control architecture combining precision servo motors, intelligent motion control, laser processing modules, and powder feeding systems to ensure safe operation, accurate geometry control, and rapid production capability. Its open software architecture allows flexible process parameter optimization to meet different industrial production requirements.

핵심 장점

High system integration and flexible configuration support different laser power options, processing modules, and industrial automation requirements;
Servo-driven linear motion modules provide high positioning accuracy, stable dynamic performance, compact structure, and simplified maintenance;
Optimized linear module structure maintains stable laser head positioning and improves coating consistency during continuous operation;
Fully enclosed sheet metal structure and integrated dust removal system improve environmental protection and workshop cleanliness;
Automatic loading and unloading systems significantly improve processing efficiency while reducing manual labor intensity;
Centralized intelligent control system enables synchronized management of laser processing, motion control, and powder feeding operations;
PLC-based control architecture provides stable performance, high reliability, and excellent industrial cost efficiency;
Suitable for automated laser cladding repair, wear-resistant coating, dimensional restoration, and additive remanufacturing of mining and industrial cutting tools;
Supports lean manufacturing and mass production requirements with stable quality consistency and high operational efficiency;
Ideal for mining picks, tunneling cutters, trenching tools, coal cutting tools, road milling components, and other high-wear industrial parts.

장비 이름	Automated Laser Cladding Equipment for Picks
레이저 파워	3 - 6kW
냉각 방식	물 냉각
레이저	연속 파이버 레이저
분말 반복 공급 정확도	≤ ± 1 %
안정적인 전력	<±2% (2시간)
Two – axis Stroke (XZ)	600X200mm
광 경로 동축 조정	Precise adjustment in X – Y directions
반복 위치 정확도	± 0.05mm
초점 조정 범위	± 3mm
레이저 헤드	Straight – version Laser Head
분말 스팟 크기	1.0 ~ 1.5mm
파우더 피더	Double – barrel Turntable Pressure Powder Feeder
대통 주둥이	Water – cooled Reinforced Coaxial Annular Nozzle
분말 반복 공급 정확도	≤ ± 1 %
Powder Feeding Flow Rate	1 – 45g/분
외관	Fully Enclosed by Sheet Metal
구성 소프트웨어	온라인 모니터링 소프트웨어

응용 사례

The original hardness of the area to be repaired of the pick of the coal mining machine drill bit is about HRC50. After cladding treatment, the effect is shown in the figure below. The hardness of the cladding layer has reached HRC55 after testing.