500W～1000W 台座型ナノ秒パルスファイバーレーザー洗浄システム（パイプ内壁洗浄ロボットモジュール付き）
設備の特徴をご紹介します
This integrated system is a heavy-duty nanosecond pulsed fiber laser cleaning solution designed for industrial rust removal, paint stripping, oxide removal, and surface preparation. The pedestal main unit combines the water-cooling system, nanosecond pulsed fiber laser source, control software, safety interlocks, and laser output module into one compact platform, supporting PLC-based automation and stable production operation.
For internal pipe applications, the system can be equipped with a pipe inner wall laser cleaning robot module, which enables controlled laser cleaning inside pipes and helps address challenging areas such as grooves, weld seams, and recessed surfaces that often create “dead zones” for conventional cleaning methods.
Key performance highlights (process dependent):
削除 1,000〜1,500μm thick coating layers (depending on material and process)
Surface cleanliness can reach サ3.0 level (depending on inspection standard and process)
Minimal substrate impact: material loss can be as low as <0.0005 mm (process/material dependent)
No chemical consumables; reduced secondary pollution compared with blasting or chemical cleaning
1) High-Efficiency Laser Cleaning for Industrial Production
Nanosecond pulsed laser delivers strong stripping capability for rust, paint, oxide layers, oil, and contaminants
Parameter-tunable cleaning for controlled removal and consistent quality
Suitable for continuous workshop operation and large workpieces
2) All-in-One Pedestal Design
Integrated laser source + chiller/water-cooling + control + safety + laser output in one unit
Faster deployment and easier maintenance in industrial environments
Built for long-term, stable operation
3) Smart Control & Automation Ready
PLC-compatible control architecture (optional integration/project-based)
Recipe-based parameter management for fast switching between parts
Expandable for production lines, fixtures, and robotic integration
4) Pipe Inner Wall Robot Module for “Dead-Zone” Cleaning
Small ID capability: solutions available down to ~80 mm inner diameter (custom/project-based)
典型的な範囲： customizable for 約100～1000mm inner diameter straight pipes (evaluation for other sizes)
Designed to improve coverage in grooves, recesses, and complex inner-wall features
Customizable working length and configuration based on on-site requirements
5) Safer & More Eco-Friendly Operation
Multi-layer safety interlocks to support industrial laser safety management
Optional dust extraction/collection for removed contaminants
No blasting media or chemical agents; lower waste and operating cost
6) Low Substrate Damage, High Consistency
Controlled cleaning with minimal substrate impact (parameter-dependent)
Ideal for high-value materials such as アルミニウム合金 and チタン合金 （プロセスに依存）
Supports standardized processes and quality traceability
代表的なアプリケーション
Automotive & new energy manufacturing: rust/paint removal, pre-welding/pre-bonding surface prep, coating rework
Rail transit & high-speed rail maintenance: layered paint stripping, refurbishment surface preparation
Manufacturing with Al/Ti alloys: surface cleaning and preparation
Pipe inner wall cleaning: rust, oil, oxide, coating residues inside pipes (especially straight pipes with complex inner-wall features)
Technical Specifications (Pedestal Main Unit)
Disclaimer: The table below shows a 500W sample configuration. Specifications may vary for 800W/1000W versions and custom solutions. Final details are subject to the confirmed technical proposal and nameplate.
| 製品仕様 | |
|---|---|
| レーザーの種類 | Nanosecond Pulsed Fiber Laser |
| Max Output Power (W) | 500 (options: 500–1000) |
| 中心波長（nm） | 1064±5 |
| パワー調整範囲(%) | 10の％ - 100％ |
| 出力電力安定性（％） | ≥95 |
| Pulse Repetition Rate (kHz) | 20 – 50 |
| パルス幅 (ns) | 120 – 160 |
| Max Single Pulse Energy (mJ) | 25 (sample value) |
| Delivery Fiber Length (m) | 10 |
| レーザー安全クラス | クラス4 |
| 冷却方法 | 水冷 |
| 全体の寸法（mm） | 1450 1270××550 |
| 正味重量（キログラム） | 410 |
推奨される先進的な製造ソリューション
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