大型円筒部品向け広ビーム高速レーザー肉盛りシステム
設備の特徴をご紹介します
その Greenstone Wide-Band High-Efficiency Laser Cladding System is engineered for stable, high-throughput surface strengthening and repair, using a rectangular laser spot to create wide, uniform cladding tracks with excellent efficiency. The system converts the laser output into a rectangular beam profile, enabling broad-area cladding with consistent energy distribution—ideal for cylindrical parts and long components that require durable wear- and corrosion-resistant overlays.
With a heavy-duty machine-bed design and optimized powder feeding structure, Greenstone delivers reliable, continuous cladding performance. During operation, laser energy melts the incoming metal powder and a thin layer of the substrate surface, forming a metallurgical bond that produces a dense, high-quality wide-band coating. The system is designed for efficient production workflows, supporting continuous powder feeding so that single-track cladding can proceed without interruption.
Built for practical industrial deployment, the platform emphasizes stability, ease of use, and serviceability. It supports common process parameter packages for fast commissioning, and can be equipped with intelligent control and fault-diagnosis functions to simplify training and daily operation—helping users maintain stable output and consistent coating quality in production environments.
Typical applications include wide-band cladding on 油圧シリンダーロッド, oil drilling components (laser repair), high-hardness wear/corrosion-resistant coatings on spherical valves, as well as other large-area strengthening tasks.
Wide-band high-efficiency cladding: Rectangular spot enables wider tracks and higher productivity for large-area surfaces.
Stable, heavy-duty machine structure: Robust bed design supports reliable long-term operation and consistent results.
Continuous powder feeding: Enables uninterrupted single-track cladding for improved throughput.
Metallurgical bonding quality: Produces dense coatings with strong bonding to the substrate for wear/corrosion performance.
Fast commissioning: Supports common process parameter packages for convenient startup and production deployment.
ユーザーフレンドリーな操作: Designed for easy learning and stable production; supports intelligent control & fault diagnosis.
Semi-enclosed protection structure: Improves operational safety and environmental management during processing.
| Item | 製品仕様 |
|---|---|
| モデル | GSTWBC-630×2500mm |
| レーザー出力 | 6〜12 kW |
| メインシャフト速度 | 0.1~350rpm |
| Machine Bed Load | 3000キロ |
| X軸移動 | 20 mm |
| Y軸移動 | 20 mm |
| Z軸移動 | 20 mm |
| Clamping Workpiece Diameter | 150〜630 mm |
| Clamping Workpiece Length | 20 mm |
| 粉体供給装置 | Gravity Powder Feeder |
| 保護カバー | Semi-enclosed Structure |
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