金属3Dプリンティング、SLM、DMLS、積層造形用の耐腐食性高強度鉄系合金粉末
製品概要
Corrosion-Resistant High-Strength Iron-Based Alloy Powder is engineered for metal additive manufacturing and advanced industrial applications requiring a combination of high strength, corrosion resistance, thermal stability, and reliable powder processing performance.
高度な技術を使用して製造 Vacuum Induction Melting Gas Atomization (VIGA) or 電極誘導溶解ガスアトマイゼーション(EIGA) technology, the powder features high sphericity, controlled particle size distribution, low oxygen content, and excellent flowability, supporting stable powder spreading and consistent layer formation during metal additive manufacturing.
The material is suitable for Selective Laser Melting (SLM), Direct Metal Laser Sintering (DMLS), Electron Beam Melting (EBM) and other compatible powder-based metal additive manufacturing processes. It can be used for high-strength structural components, complex precision parts, corrosion-resistant components, tooling, molds, energy equipment, and other demanding industrial applications.
With optimized powder morphology and controlled material quality, the alloy powder provides a reliable material solution from prototype development to industrial metal additive manufacturing.
High Strength and Mechanical Performance
After appropriate processing and heat treatment, manufactured components can achieve high hardness and tensile strength while maintaining the toughness required for demanding industrial applications. According to the supplied product information, typical hardness can reach approximately HRC35~50, with tensile strength exceeding 1000 MPaで, depending on the final processing and heat-treatment conditions.
優れた耐食性
The iron-based alloy system is designed to provide strong corrosion resistance for components operating in demanding industrial environments. This makes the powder suitable for applications involving energy equipment, industrial tooling, molds, mechanical components, and other parts requiring both mechanical strength and environmental resistance.
金属積層造形向けに最適化
High powder sphericity and controlled particle size distribution contribute to:
- Excellent powder flowability
- Uniform powder spreading
- Stable layer formation
- Consistent melting behavior
- Reduced risk of powder-related printing defects
- Improved repeatability during additive manufacturing
A typical particle size range of 15〜53μm is suitable for common laser powder bed fusion applications, subject to the requirements of the specific machine and process.
VIGA / EIGA Gas-Atomized Powder
高機能 VIGA and EIGA gas atomization technologies can be used to achieve highly spherical particles, controlled chemical composition, low impurity levels, and consistent batch quality.
The supplied technical information specifies oxygen content below 0.1% as a typical target.
品質管理
Powder quality can be evaluated through internationally recognized testing methods, including:
Chemical Composition Analysis (OES)
Particle Size Distribution – Laser Diffraction
Hall Flow Rate Testing
嵩密度試験
Production and quality control can follow applicable metal powder standards such as ASTM F3049, depending on the specific material grade and customer requirements.
幅広い産業用途
This high-strength corrosion-resistant metal powder can be used for:
航空宇宙: Lightweight and high-strength structural components and heat-resistant parts.
エネルギー: Oil and gas components, corrosion-resistant parts and industrial energy equipment.
Tooling & Mold Manufacturing: Injection molds, die-casting molds, precision tooling and repair applications requiring high hardness and wear resistance.
Industrial Additive Manufacturing: Complex metal components, customized parts, prototypes and low-volume production.
Custom Powder Solutions
Particle size distribution, powder preparation route and material specifications can be selected or customized according to the customer’s additive manufacturing equipment, process requirements and final component performance targets.
| 製品仕様 | |
|---|---|
| カテゴリー別 | Corrosion-Resistant High-Strength Iron-Based Alloy Powder |
| 材料カテゴリー | Iron-Based Metal Alloy Powder |
| 粉末製造プロセス | VIGA / EIGA Gas Atomization |
| 粉末の形態 | Highly Spherical |
| 典型的な粒子サイズ | 15〜53μm |
| 酸素含有量 | <0.1%で |
| Typical Hardness After Processing | HRC35~50 |
| 典型的な引張強さ | > 1000 MPa |
| 主なプロセス | SLM / DMLS / EBM / Metal Additive Manufacturing |
| 粉体の特徴 | 高い球形度、良好な流動性、制御された粒度分布 |
| 化学分析 | OES |
| Particle Size Testing | レーザー回折 |
| 流動性試験 | ホール流量計 |
| 密度試験 | かさ密度 |
| 参照標準 | ASTM F3049 |
| 主なプロパティ | High Strength, Corrosion Resistance, Thermal Stability |
| 代表的なアプリケーション | Metal 3D Printing, Industrial Components, Energy Components, Tooling and Mold Manufacturing |
| 粒子サイズのカスタマイズ | プロセス要件に応じて利用可能 |
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