Système de rechargement laser à faisceau large et à grande vitesse pour composants cylindriques de grande taille

Présentation des caractéristiques de l'équipement

Le Greenstone Wide-Band High-Efficiency Laser Cladding System is engineered for stable, high-throughput surface strengthening and repair, using a rectangular laser spot to create wide, uniform cladding tracks with excellent efficiency. The system converts the laser output into a rectangular beam profile, enabling broad-area cladding with consistent energy distribution—ideal for cylindrical parts and long components that require durable wear- and corrosion-resistant overlays.

With a heavy-duty machine-bed design and optimized powder feeding structure, Greenstone delivers reliable, continuous cladding performance. During operation, laser energy melts the incoming metal powder and a thin layer of the substrate surface, forming a metallurgical bond that produces a dense, high-quality wide-band coating. The system is designed for efficient production workflows, supporting continuous powder feeding so that single-track cladding can proceed without interruption.

Built for practical industrial deployment, the platform emphasizes stability, ease of use, and serviceability. It supports common process parameter packages for fast commissioning, and can be equipped with intelligent control and fault-diagnosis functions to simplify training and daily operation—helping users maintain stable output and consistent coating quality in production environments.

Typical applications include wide-band cladding on tiges de vérins hydrauliques, oil drilling components (laser repair)et high-hardness wear/corrosion-resistant coatings on spherical valves, as well as other large-area strengthening tasks.

  • Wide-band high-efficiency cladding: Rectangular spot enables wider tracks and higher productivity for large-area surfaces.

  • Stable, heavy-duty machine structure: Robust bed design supports reliable long-term operation and consistent results.

  • Continuous powder feeding: Enables uninterrupted single-track cladding for improved throughput.

  • Metallurgical bonding quality: Produces dense coatings with strong bonding to the substrate for wear/corrosion performance.

  • Fast commissioning: Supports common process parameter packages for convenient startup and production deployment.

  • Fonctionnement convivial: Designed for easy learning and stable production; supports intelligent control & fault diagnosis.

  • Semi-enclosed protection structure: Improves operational safety and environmental management during processing.

ProduitSpécifications
ModèleGSTWBC-630×2500mm
Puissance laser6 à 12 kW
Vitesse de l'arbre principal0.1 à 350 tr / min
Machine Bed Load3000 kg
Déplacement sur l'axe X3000 mm
Déplacement de l'axe Y200 mm
Déplacement sur l'axe Z400 mm
Clamping Workpiece Diameter150 – 630 mm
Clamping Workpiece Length2500 mm
Alimentateur de poudreGravity Powder Feeder
Housse de protectionStructure semi-fermée

Solutions de fabrication avancée recommandées

Découvrez la gamme d'équipements industriels haute performance de Greenstone, conçus pour répondre à vos objectifs de fabrication dans les domaines du rechargement laser, de la fabrication additive DED, du nettoyage laser, de l'ingénierie de surface, de l'automatisation de précision et du traitement avancé des matériaux. Chaque solution est stratégiquement conçue pour accroître les capacités de production, améliorer l'efficacité des processus et soutenir une innovation industrielle à grande échelle.

Des systèmes laser modulaires aux plateformes de fabrication intelligentes entièrement intégrées, Greenstone fournit à ses clients des technologies interconnectées qui offrent une plus grande flexibilité, une précision accrue et une excellence opérationnelle pour les environnements de fabrication mondiaux modernes.