Mobile Laser Cladding Repair System

Presentación de las características del equipo

The Greenstone GMobiMRO mobile laser cladding system is a next-generation on-site laser repair solution developed for rapid industrial maintenance, surface restoration, and additive remanufacturing of large components. Designed with a fully modular structure, the system integrates the core laser cladding modules into transportable units that can be quickly delivered, assembled, and deployed directly at the customer’s facility.

The equipment is specifically engineered to reduce maintenance downtime, labor costs, and equipment transportation expenses for heavy industrial applications. It supports fast on-site repair of large shafts, rollers, turbines, hydraulic components, mining equipment, and other oversized workpieces that are difficult or impossible to disassemble and transport. With intelligent centralized control, high mobility, stable laser output, and flexible robotic operation, the GMobiMRO system provides an efficient and reliable solution for industrial laser cladding, surface strengthening, and metal additive repair applications.

Equipment Configuration

The mobile laser cladding system consists of portable front-end processing modules and integrated rear-end power modules for rapid field deployment;
The front-end system includes a multi-axis industrial robot, mobile platform, electrical control unit, automatic powder feeder, laser cladding head, and precision cladding nozzle;
The rear-end system integrates a high-power fiber laser, industrial water chiller, electrical cabinet, and protective gas supply system;
Modular integration enables quick transportation, assembly, disassembly, and relocation for different industrial maintenance scenarios.

Ventajas del equipo

One robotic platform can perform both laser cladding repair and automated grinding/polishing operations, improving operational flexibility and efficiency;
Ideal for large industrial components that cannot be easily transported or disassembled, enabling true on-site remanufacturing and emergency repair capability;
Eliminates traditional repair processes such as disassembly, off-site transportation, external machining, and reinstallation, significantly reducing downtime and maintenance costs;
Suitable for heavy industries including mining, steel mills, hydropower, thermal power, oil & gas, shipbuilding, petrochemical, and energy equipment maintenance;
Integrated modular design provides compact structure, fast deployment, high mobility, and simplified transportation for field service operations;
Centralized intelligent control system enables stable and precise coordination of laser power, powder feeding, robot motion, and protective gas parameters;
High-efficiency linear laser cladding nozzle design improves deposition efficiency, coating consistency, and repair productivity;
Optimized low external wiring architecture greatly improves equipment reliability, reduces failure rates, and simplifies field maintenance operations.

Nombre del equipo	Equipo móvil de revestimiento láser
Tipo de láser	Láser de fibra/semiconductor
Rango de trabajo	2000 milímetros
Potencia láser	3000W~6000W
Carga máxima de la tabla	100 kilos
Inestabilidad energética	≤±2%
Velocidad de alimentación de polvo	1~400 g/min
Modo de trabajo	Continuo/Modulado
Eficiencia de deposición	≥50 mm³/s
Mecanismo de ejecución de movimiento	Robot industrial de seis ejes
Comunicación remota	Profinet
Repetibilidad del movimiento	±0,03 mm
Software	CAAM
Otras tecnologías de aplicación	Calentamiento por inducción, medición de temperatura por infrarrojos, imágenes coaxiales, iluminación coaxial, control de retroalimentación de bucle cerrado