CuSn12Ni2 Bronze Alloy Powder for Laser Cladding, Thermal Spray, Marine Bearings & Industrial Wear-Resistant Components
Επισκόπηση προϊόντος
GREENSTONE CuSn12Ni2 bronze alloy powder is a copper-tin-nickel alloy powder containing approximately 12% tin (Sn) and 2% nickel (Ni), engineered for applications requiring a combination of wear resistance, corrosion resistance, good friction behavior, mechanical strength, and reliable processability.
The alloy combines the inherent corrosion resistance and thermal conductivity of copper alloys with the strengthening effects of tin and nickel. It is particularly suitable for manufacturing, coating, restoration, and surface engineering of bearings, bushings, sliding components, valve parts, pump components, marine equipment, hydraulic components, and heavy-duty machinery parts.
GREENSTONE CuSn12Ni2 powder can be supplied in controlled particle-size distributions for laser cladding, thermal spraying, powder metallurgy, and other powder-based manufacturing processes. Particle morphology and size distribution can be selected according to the customer’s equipment and application requirements.
Excellent Wear and Friction Performance
CuSn12Ni2 tin bronze provides good resistance to sliding wear and friction, making it suitable for bearings, bushings, guide components, sliding surfaces, gears, wear plates, and other mechanically loaded components.
Its tribological characteristics make it especially useful where metallic surfaces operate under repeated contact, sliding, or moderate-to-heavy mechanical loads.
Ενισχυμένη αντοχή στη διάβρωση
The copper-tin-nickel alloy system provides good resistance to atmospheric, water, steam, and various industrial environments. Nickel further improves alloy strength and corrosion performance compared with conventional tin-bronze compositions.
This makes CuSn12Ni2 suitable for marine engineering, pumps, valves, hydraulic equipment, offshore components, and industrial machinery exposed to humid or corrosive operating environments.
Υψηλή αντοχή και ανθεκτικότητα
The addition of tin increases hardness and wear resistance, while nickel contributes to mechanical strength and structural stability. The resulting alloy provides a useful balance between strength, toughness, wear resistance, and machinability.
Good Machinability and Finishing Performance
CuSn12Ni2 coatings and deposited layers can be machined and finished after processing, making the powder suitable for dimensional restoration and functional surface manufacturing where final tolerances are achieved through subsequent machining.
Suitable for Laser Cladding and Surface Repair
CuSn12Ni2 powder can be used for laser cladding and laser metal deposition on compatible substrates when appropriate process parameters and transition strategies are applied.
Typical applications include restoration of worn bearing surfaces, bushings, sliding components, shafts, valve components, and other high-value industrial parts. Laser processing can provide localized deposition with controlled heat input and reduced material consumption compared with complete component replacement.
Thermal Spray Applications
Appropriate powder grades can also be used for thermal spray processes to produce functional bronze coatings for wear protection, friction control, dimensional restoration, and corrosion protection.
Particle-size distribution should be selected according to the specific thermal spray equipment and process.
Βιομηχανικοί Τομείς Εφαρμογής
Typical industries and components include μηχανικός πλοίων for bushings, bearing surfaces, valves and seawater-service components; βαριά μηχανήματα for sliding bearings, wear plates and mechanical repair; υδραυλικό εξοπλισμό for bushings, valve components and sliding surfaces; energy and industrial equipment for pumps, bearing assemblies and rotating machinery; and automotive and transportation equipment for wear-resistant bronze components.
Customizable Powder Specifications
GREENSTONE can provide different particle-size distributions according to the required manufacturing process. Powder morphology, flowability and particle-size distribution can be matched to specific laser cladding systems, powder feeders, thermal spray equipment, and powder metallurgy applications.
| Παράμετρος | Χαρακτηριστικά |
|---|---|
| Προϊόν | CuSn12Ni2 Bronze Alloy Powder |
| Τύπος κράματος | Copper-Tin-Nickel Bronze |
| Στοιχείο βάσης | Cu (Χαλκός) |
| Sn Content | Περίπου 12% κ.β. |
| Περιεχόμενο Ni | Περίπου 2% κ.β. |
| Περιεχόμενο Cu | Υπόλοιπο |
| Εμφάνιση σκόνης | Copper-brown / bronze metallic powder |
| Μορφολογία Σκόνης | Spherical / near-spherical depending on production route |
| Τυπικό μέγεθος σωματιδίων | Customizable according to process |
| Laser Cladding Grade | Typically 45–105 μm / 53–150 μm* |
| Thermal Spray Grade | Process-dependent / customizable |
| Fine Powder Grade | Διαθέσιμο ανάλογα με την εφαρμογή |
| Πυκνότητα | Approx. 8.7–8.9 g/cm³* |
| Εύρος τήξης | Approx. 850–1,000°C* |
| Κύρια Ιδιότητες | Wear resistance, corrosion resistance, good friction behavior, strength and machinability |
| Ρευστότητα σκόνης | Controlled according to particle-size specification |
| Επένδυση με λέιζερ | Suitable with optimized process parameters |
| DED / Laser Metal Deposition | Suitable for selected applications |
| Θερμικός ψεκασμός | Κατάλληλος |
| Μεταλλουργία σε σκόνη | Κατάλληλος |
| Τυπικά εξαρτήματα | Bearings, bushings, sliding surfaces, valves, pumps, wear plates and mechanical components |
| Τυπικές Βιομηχανίες | Marine, heavy machinery, hydraulic equipment, energy, automotive and industrial manufacturing |
| Προσαρμογή μεγέθους σωματιδίων | Διαθέσιμος |
| συσκευασία | Διαθέσιμο σύμφωνα με τις απαιτήσεις του πελάτη |
* Σημείωση: Values such as density, melting range and recommended particle size are typical engineering reference values rather than fixed batch specifications. Final chemical composition, particle-size distribution, apparent density, flowability and other powder characteristics should be confirmed according to the selected manufacturing process and supplied batch certificate.
Προτεινόμενες Προηγμένες Λύσεις Παραγωγής
Εξερευνήστε το σχετικό χαρτοφυλάκιο βιομηχανικού εξοπλισμού υψηλής απόδοσης της Greenstone, σχεδιασμένο για να συμπληρώνει τους στόχους παραγωγής σας σε τομείς όπως η επένδυση με λέιζερ, η προσθετική κατασκευή DED, ο καθαρισμός με λέιζερ, η μηχανική επιφανειών, ο αυτοματισμός ακριβείας και η προηγμένη επεξεργασία υλικών. Κάθε λύση έχει σχεδιαστεί στρατηγικά για να επεκτείνει τις δυνατότητες παραγωγής, να ενισχύσει την αποδοτικότητα των διαδικασιών και να υποστηρίξει την κλιμακωτή βιομηχανική καινοτομία.
Από αρθρωτά συστήματα λέιζερ έως πλήρως ενσωματωμένες έξυπνες πλατφόρμες κατασκευής, η Greenstone παρέχει στους πελάτες διασυνδεδεμένες τεχνολογίες που προσφέρουν μεγαλύτερη ευελιξία, ακρίβεια και λειτουργική αριστεία για τα σύγχρονα παγκόσμια περιβάλλοντα παραγωγής.