Industrial Laser Metal Deposition (LMD) & DED Additive Manufacturing System

Darstellung der Eigenschaften des Geräts

The G Metal+® Industrial Laser Cladding & Metal DED 3D Printing System is equipped with a high-performance multi-axis motion platform supporting expandable 4-axis and 5-axis configurations. The system integrates an independently developed automatic powder feeder, laser processing head, precision nozzle system, CNC motion control system, industrial water chiller and fiber laser source to provide stable and efficient industrial metal additive manufacturing capability.

Industrial Laser Cladding & Metal DED 3D Printing System
Ausstattungsmerkmale
  • High-precision linear motion modules ensure excellent positioning accuracy, stable dynamic performance and reliable long-term operation.
  • The laser head and motion axis are positioned above the working platform, reducing load variation and minimizing powder and dust interference during processing.
  • Large working area supports repair and additive manufacturing of oversized industrial components and can be integrated with rotary tables or custom positioners.
  • Motion control system, laser source and powder feeder are centrally managed through an intelligent integrated control platform for higher automation efficiency.
  • Advanced PC-based CNC control system provides a more intuitive and user-friendly operating experience compared with conventional machine tool interfaces.
  • Industrial fieldbus communication architecture ensures high system integration, stable data transmission and low equipment failure rates.
  • Optional auxiliary systems such as coaxial visual monitoring, real-time melt pool observation and induction preheating can be integrated according to application requirements.
Anwendungsfälle

The G Metal+® Industrial Laser Cladding & Metal DED 3D Printing System adopts a high-precision multi-axis motion architecture combined with rotary positioning systems to support laser cladding repair, metal additive manufacturing and near-net-shape forming applications.

The system is widely used for high-value industrial components requiring strict control of oxidation, metallurgical bonding quality and dimensional precision, including oil & gas drilling tools, molds, mining equipment, power industry components, metallurgical parts and heavy industrial machinery.

It is also suitable for metal direct energy deposition (DED) 3D printing, functional gradient material manufacturing, surface strengthening and remanufacturing repair of large metal parts, helping manufacturers reduce production costs, extend component service life and improve equipment reliability.

Unterstützende Ausrüstung
The G Metal+® series equipment consists of a three-axis (fourth and fifth axes can be expanded) motion mechanism built by electric cylinders, a self-developed automatic powder feeder, a laser head, a nozzle, a motion control system, a water cooler, a laser, etc.
PuderdosiererLaser-KopfKoaxiale DüseSeitenachsendüse
High-Precision Dual Hopper Powder Feeding System for Laser Cladding and Additive ManufacturingIndustrial Straight Laser Cladding Head for High-Precision Additive Manufacturing and Surface Repair

Name der AusrüstungGeneral Laser Cladding Equipment
LasertypFaser-/Halbleiterlaser
Auxiliary WorkbenchPlatform, 800mm×600mm
Laserleistung0.1-1kW / 1-10kW
Max Workbench Load200kg
Instabilität der Stromversorgung≤±3%
Pulverzufuhrrate1-400g/min
Laser-Wellenlänge915±10nm
Effizienz der Ablagerung≥50mm³/s
BetriebsartKontinuierlich/Moduliert
Fernkommunikationprofinet
Mechanismus zur Ausführung von AnträgenThree-axis Cartesian Robot
SoftwareCAAM
Wiederholbarkeit der Bewegung±0.2mm
Rotary TableOptional
Arbeitsbereich800×600×500mm
Environmental ChamberOptional
AndereCoaxial Imaging, Coaxial Illumination
Laserhärten
Laserauftragsschweißen für die Innenfläche von Zylinderlaufbuchsen
Metal+One® LAM/LMD/DED 3D-Drucker für die direkte Energieabscheidung von Metallen (additive Fertigung von Metallen)
Vor-Ort-Reparatur von Gasturbinen mit Laserstrahl-Auftragschweißanlagen
Laserauftragsschweißen auf der Außenseite der Zylinderlaufbuchse
Laserplattieren auf Glasform

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Entdecken Sie das Greenstone-Portfolio an leistungsstarken Industrieanlagen, die Ihre Fertigungsziele in den Bereichen Laserauftragsschweißen, additive DED-Fertigung, Laserreinigung, Oberflächentechnik, Präzisionsautomatisierung und fortschrittliche Materialbearbeitung ergänzen. Jede Lösung ist strategisch darauf ausgelegt, die Produktionskapazitäten zu erweitern, die Prozesseffizienz zu verbessern und skalierbare industrielle Innovationen zu unterstützen.

Von modularen Lasersystemen bis hin zu vollständig integrierten, intelligenten Fertigungsplattformen bietet Greenstone seinen Kunden vernetzte Technologien, die mehr Flexibilität, Präzision und operative Exzellenz für moderne, globale Fertigungsumgebungen bieten.