Mobilt robotbaseret laserbeklædningsreparationssystem
Præsentation af udstyrets egenskaber
The mobile robotic laser cladding system offers unparalleled advantages when performing on-site cladding and surface restoration on components that cannot be disassembled or transported. By operating directly in the user’s workshop or production environment, the system supports a wide range of large and complex workpieces. When combined with various motion systems—such as rotary tables and positioners—it can efficiently process multi-specification and large-size components.
The mobile laser cladding solution consists of a mobil platform, højtydende laserkilde, forskellige typer laser cladding heads, en seksakset industrirobot, positioner, vandkøler, spændingsstabilisator, pulverføder, and all necessary integrated control software and hardware. Together, these modules enable high-quality laser cladding and additive manufacturing on diverse types of workpiece surfaces.
This versatile system is engineered for industrial environments requiring flexible deployment, efficient field repair, and high-precision metallurgical bonding, making it an ideal choice for heavy machinery, petrochemical facilities, energy production, marine engineering, and large-scale manufacturing industries.
Høj integration
The system features a highly integrated mobile platform that allows convenient overall movement, lifting, transportation, and rapid deployment for on-site laser cladding operations. Ideal for scenarios requiring fast setup and flexible positioning.
Høj tilpasningsevne
Compatible with various motion systems—such as rotary tables and positioners—enabling efficient laser cladding of multi-specification and large-size workpieces. Suitable for complex geometries and diverse processing requirements.
Intelligent kontrol
Equipped with a centralized intelligent control system offering powerful functions and user-friendly operation. Supports Import af 2D/3D-grafik og no-programming workflows, significantly improving ease of use and processing efficiency.
Høj stabilitet
Single-machine production capacity can reach 10 m² pr. dag, støtte 24/7 kontinuerlig og stabil drift, making it well-suited for industrial-scale cladding applications.
Modulært design
Rich configuration options allow integration of multiple laser brands and various cladding head structures, meeting processing needs for different workpiece types and application scenarios.
Fremragende formningskvalitet
Advanced laser beam homogenization technology ensures molten pool consistency, producing high-quality cladding layers with a surface roughness as low as Ra ≤ 6.3 µm.
| Kategori | Specification |
|---|---|
| Struktur | Svejset ramme |
| Laser magt | 3-6 kW |
| Bevægelsessystem | Six-Axis Industrial Robot + Mobile Platform |
| Beklædningstykkelse | ≤ 2.5 mm (enkelt lag) |
| Beklædningseffektivitet | 0.3–1.6 m²/t |
| Funktioner | Laserbeklædning / hårdpåføring |
| Beklædningshoveder | Coaxial Ring-Type / Multi-Point Needle-Type / Internal-Bore Nozzles |
| Kontrolsystem | PLC-styring / Online-undervisning / Ingen programmeringstilstand |
| Ekstraudstyr | CCD-overvågning af smeltebassin, lukket sløjfekontrol af temperaturen i smeltebassinet, trådfremføringsmoduler (kold tråd / varm tråd) osv. |
Anbefalede avancerede produktionsløsninger
Udforsk Greenstones relaterede portefølje af højtydende industrielt udstyr, der er konstrueret til at supplere dine produktionsmål på tværs af laserbeklædning, additiv fremstilling til DED, laserrensning, overfladeteknik, præcisionsautomation og avanceret materialebehandling. Hver løsning er strategisk designet til at udvide produktionskapaciteter, forbedre proceseffektiviteten og understøtte skalerbar industriel innovation.
Fra modulære lasersystemer til fuldt integrerede intelligente produktionsplatforme tilbyder Greenstone kunderne sammenkoblede teknologier, der leverer større fleksibilitet, præcision og operationel ekspertise til moderne globale produktionsmiljøer.
