Large-Scale Robotic Laser Cladding & Metal DED Additive Manufacturing System
Prezentace charakteristik zařízení
The Greenstone G iLAM® series large environmental chamber robotic laser cladding and metal DED additive manufacturing system is designed for high-value industrial repair, near-net-shape forming and advanced metal additive manufacturing applications. Based on robotic laser cladding, coaxial powder feeding and inert gas environmental chamber technology, the system delivers high-precision metal deposition for large and complex industrial components.
The equipment is widely used for processing nickel-based superalloys, titanium alloys, cobalt-based alloys, stainless steel and high-strength steel components in industries such as aerospace, oil & gas, energy, mining, molds and heavy industry. The fully enclosed low-oxygen chamber, intelligent robotic motion control system and coaxial visual monitoring technology ensure stable cladding quality, precise deposition accuracy and reliable long-term industrial operation. The system supports both precision repair and metal 3D printing production, making it an ideal solution for large-scale metal remanufacturing and industrial additive manufacturing.
Vlastnosti vybavení
- High-precision robotic motion control with repeat positioning accuracy up to ±0.03 mm for stable laser cladding and metal additive manufacturing;
- Fully enclosed inert gas environmental chamber reduces oxygen and moisture levels to below 1 ppm, ensuring superior metallurgical quality for reactive metal processing;
- Large-format robotic metal DED manufacturing capability for high-value component repair, near-net-shape forming and large metal part production;
- 8-axis robotic linkage system with dual-axis positioner provides flexible multi-directional deposition and complex geometry processing;
- Intelligent coaxial powder feeding and high-efficiency laser nozzle ensure stable powder flow control and high deposition consistency;
- Coaxial visual monitoring system enables real-time molten pool observation, process visualization and accurate repair positioning;
- Modular chamber structure supports both small precision parts and large industrial workpieces through flexible loading configurations;
- Open software architecture allows easy process optimization, function upgrades and customized industrial automation integration.
Advanced System Upgrades
Compared with conventional robotic laser cladding systems, the G iLAM® series provides several advanced industrial enhancements:
- Integrated robotic linear guide rail inside the chamber expands the robot working range and enables large-scale internal and external laser cladding operations;
- High-efficiency chamber circulation and purification system significantly improves low-oxygen environment stabilization and production efficiency;
- Optional induction preheating system expands the process window for difficult-to-process materials and improves crack resistance during repair and additive manufacturing operations.
| Název zařízení | The Second – generation 505R Laser Repair Equipment for Aeronautical Components | The Third – generation 506R Laser Cladding Equipment in Large – scale Environmental Chamber | New – style Laser Cladding Equipment in Robot Environmental Chamber |
| Equipment Appearance |  |  |  |
| Laser | Vláknový/polovodičový laser | Vláknový/polovodičový laser | Vláknový/polovodičový laser |
| Výkon laseru | 0.5 – 10kw | 0.5 – 10kw | 0.5 – 10kw |
| Nestabilita napájení | ≤±2% | ≤±2% | ≤±2% |
| Motion Mechanism | Six – axis Industrial Robot | Six – axis Industrial Robot | Six – axis Industrial Robot, CNC |
| Přesnost opakovaného polohování | ≤±0.05mm | ≤±0.03mm | ≤±0.02mm |
| Working Range (Reference) | 1200X1200X600mm | 1500X1500X800mm | 1500mm (Arm Span), 600X600X600mm |
| Additional Axes | Positioner + Turntable | Positioner + Turntable | Positioner + Turntable + Moving Guide Rail |
| Workbench Load – bearing | ≤400kg | ≤500kg | ≤500kg |
| Working Mode of Environmental Chamber | Inert Gas Displacement | Inert Gas Displacement | Inert Gas Displacement |
| Water and Oxygen Content in the Environment | ≤10ppm (Minimum up to 1ppm) | ≤10ppm (Minimum up to 1ppm) | ≤10ppm (Minimum up to 1ppm) |
| Volume of Working Chamber | 8m³ | 14.6m³ | 0.5 – 16m³ |
| Equipment Dimensions (Reference) | 2X1.9X1.9m (Length×Width×Height) | 2.5X2.3X2.7m (Length×Width×Height) | 2.2X1.6X2.3m (Length×Width×Height) |
| Rychlost podávání prášku | 1 – 150g/min | 1 – 150g/min | 1 – 150g/min |
| Typical Deposition Efficiency | ≥10mm³/s | ≥10mm³/s | ≥10mm³/s |
| Vzdálená komunikace | 10/Bus | 10/Bus | 10/Bus |
| Řídicí systém | PLC/PC | PLC/PC | PLC/PC |
| Software | Path Generation, Layer Slicing, Equipment Monitoring, Off – line Programming | Path Generation, Layer Slicing, Equipment Monitoring, Off – line Programming | Path Generation, Layer Slicing, Equipment Monitoring, Off – line Programming |
| Volitelné funkce | Inductive Heating, Infrared Temperature Measurement, Automatic Temperature Control, Coaxial Imaging, Coaxial Illumination, Off – axis Visual Positioning, Molten Pool Monitoring, Closed – loop Feedback Control, Dynamic Zoom | Inductive Heating, Infrared Temperature Measurement, Automatic Temperature Control, Coaxial Imaging, Coaxial Illumination, Off – axis Visual Positioning, Molten Pool Monitoring, Closed – loop Feedback Control, Dynamic Zoom | Inductive Heating, Infrared Temperature Measurement, Automatic Temperature Control, Coaxial Imaging, Coaxial Illumination, Off – axis Visual Positioning, Molten Pool Monitoring, Closed – loop Feedback Control, Dynamic Zoom |
Equipment appearance diagram
(① powder feeder, ② voltage regulator, ③ electric control cabinet, ④ water cooler, ⑤ laser, ⑥ environmental chamber)
Případové studie
- Suitable for net-shape forming and remanufacturing repair of high value-added products with high requirements for water and oxygen content, such as oil drilling tools, molds and other products. It can also be used for metal direct forming (3D printing) to manufacture new products.
- It has been applied to additive repair and 3D printing of metal materials such as nickel-based high-temperature alloys, titanium alloys, aluminum alloys, cobalt-based alloys and high-strength steel.
Doporučená pokročilá výrobní řešení
Prozkoumejte související portfolio vysoce výkonných průmyslových zařízení Greenstone, která jsou navržena tak, aby splňovala vaše výrobní cíle v oblasti laserového plátování, aditivní výroby DED, laserového čištění, povrchového inženýrství, přesné automatizace a pokročilého zpracování materiálů. Každé řešení je strategicky navrženo tak, aby rozšiřovalo výrobní možnosti, zvyšovalo efektivitu procesů a podporovalo škálovatelné průmyslové inovace.
Od modulárních laserových systémů až po plně integrované inteligentní výrobní platformy - společnost Greenstone poskytuje zákazníkům propojené technologie, které zajišťují větší flexibilitu, přesnost a provozní dokonalost pro moderní globální výrobní prostředí.
